Case Study

Case Study: Fluted Bearing Detection on a DC Motor Using Erbessd Phantom Sensors and RPM Trigger This case study documents the detection of a fluted bearing on a DC motor operating under inconsistent speed conditions. Due to fluctuating RPMscaused by process dynamics and load variability….. With RPM fluctuating between 200–800 RPM, time-based vibration data produced … Read more

SUCCESS STORY – Detection of a Critical Electrical Fault Using EI Analytic & PHANTOM In an automotive manufacturing plant based in Morocco, a critical production asset began to exhibit abnormal vibration behavior. Key Context Elements: Client: International automotive manufacturer Location: Morocco Machine Type : 1000 T stamping machine Initial Issue: Unusual noise and suspected abnormal … Read more

Success Story: Early Detection in Action at Amcor Flexibles A collaboration between Erbessd Instruments and Regnus Engineering Solutions. Introduction At Erbessd Instruments, we believe success starts with early detection. This success story highlights how our technology, in partnership with Regnus Engineering, helped Amcor Flexibles prevent failures, reduce risk, and build confidence in proactive maintenance practices — … Read more

Phantom of the Thames: Five Years of Wireless Condition Monitoring by Erbessd-Instruments The history of ferry service across the Thames dates back to the Domesday Book 1,000 years ago. In February 2019, Transport for London introduced two new hybrid ferries, Dame Vera Lynn and Ben Woollacott, featuring high-tech auto-mooring systems at Woolwich and North Woolwich … Read more

Case Study: SCADA – MODBUS – SMC PHANTOM Introduction: The application of different communication protocols in industrial processes is of great relevance nowadays for the interaction of condition monitoring and automation systems. These systems have sensors and actuators, which are used as means to interact with their environment. Most of these devices have wired or … Read more

Vibration Analysis in a Hyundai Sonata Internal Combustion Engine With Dragon Vision STEP 1 – PROBLEM Combustion processes and impurities in the fuel affect the useful life of the internal combustion engine, thus it suffers a series of degradations, due to its frequency of use, long operation periods, deterioration of its moving parts and lack … Read more

The Mystery of a Non-Rotating Pump’s Resonance Introduction Exploring the intricate forces in industrial machinery demands a solid grasp of mechanical concepts and creative problem-solving skills. This case study shares my experience in identifying and solving a resonance problem on a 500-horsepower deep well pump at an electric power generation company, emphasizing the crucial role … Read more

Root Cause Analysis of Mechanical Failure in a Pelletizing Machine | Phantom Gen 3 In this case study, we will analyze a problem that has arisen on a pelletizing machine since it began operating in 2021. This machine has consistently experienced premature breakage of the connection joint (also known as the “spider”) in the mechanical … Read more

Turbogenerator Diagnostics | Phantom Gen 3 In this case study, a vibration analysis of a turbogenerator is presented, with the objective of identifying possible problems and taking preventive measures to guarantee its optimal operation. The Erbessd Phantom vibration analysis equipment was used, which allows accurate and reliable measurements. Throughout the study, emphasis was placed on … Read more

Case Study: Advantages Of Using Band Filters with Acceleration Envelope Step 1 – Identify the Problem Findings Can #13 Drive Side bearing’s readings indicate an inside race fault-cracked (suspect it has gone up the taper). Dryer Can Speed = 123 rpm. Recommmmendation: Suggest changing bearing out before shaft or housing damage occurs. Step 2 – … Read more