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Realistic Training for Industrial Machinery Diagnostics
What is the Solution Simulator?
The Solution Simulator is a mechanical simulation platform designed to replicate real failures in rotating machinery. Built with high-precision, durable materials, it can simulate conditions such as misalignment, unbalance, bearing and gear faults—providing a controlled environment for training, algorithm validation, and professional development in predictive maintenance.
It is designed for vibration analysts, researchers, educators, and maintenance technicians seeking a practical tool to bridge theoretical knowledge with real-world field experience.
Technical Features
- Adjustable speed up to 3000 RPM with a brushless DC motor
- Anodized aluminum alloy construction: lightweight, strong, and portable
- Built-in LCD display for real-time monitoring of speed, voltage, and current
- Interchangeable components: rotors, gears, faulty bearings, and shafts with various fault configurations
- Bidirectional control (forward/reverse rotation)
- Precise and repeatable simulation, ideal for labs, training centers, and industrial settings
Available Models
ERBESSD INSTRUMENTS® offers two models in the Solution Simulator series — the EI-TSIM3 LITE and the EI-TSIM4 PRO — each designed to meet different training and research needs.
Solution Simulator Lite
- Basic simulation: misalignment, unbalance, and bearing faults
- Ideal for entry-level technical training
- Eccentric rotor and cantilever shaft setup
Solution Simulator Pro
- Advanced capabilities: includes laser-engraved faulty gears and damaged housings
- Perfect for universities, research centers, and advanced industrial training
- Modular design for multiple fault configurations
Real World Applications
- Universities: teaching vibration diagnostics with real examples
- Industrial companies: training technicians in predictive maintenance
- Research labs: validating predictive models, AI algorithms, and new technologies
- Corporate training: customizable scenarios to simulate specific machine conditions
Key Benefits
-
Realistic Training
Users can practice detecting real faults without risking expensive machinery or interrupting operations.
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Improved Diagnostics
Observe actual vibration signals generated by specific faults, enhancing analysis skills and diagnostic precision.
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High Flexibility
Modular design allows you to swap components and create multiple test scenarios easily.
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Preventive & Predictive Maintenance
Strengthens maintenance culture by training analysts to detect early warning signs.
-
Portable and Adaptable
Compact and lightweight for easy transport across classrooms, workshops, or industrial sites.
Use Cases
- Faulty bearing diagnostics: inner and outer defects
- Gear failures: broken teeth, wear, cracks
- Unbalanced rotors or bent shafts: amplitude and phase analysis
- Loose mountings and resonances: simulate critical installation conditions
Ideal For
- Technical schools and engineering programs
- Industrial plants
- Maintenance service companies
- R&D laboratories
- Vibration analysis consultants
Train, Validate & Optimize
With the Solution Simulator, you can:
- Train your technical team from basic to advanced diagnostics
- Validate sensor and analysis software performance
- Shorten the learning curve in vibration analysis
- Improve decision-making for maintenance and reliability
Why Choose ERBESSD INSTRUMENTS®?
ERBESSD INSTRUMENTS® is a leader in condition monitoring and vibration analysis solutions. Our mission is to make machinery diagnostics accessible, reliable, and technologically advanced. The Solution Simulator is a key part of this mission, providing safe and cost-effective hands-on training that replicates real industrial scenarios.