{"id":10155980,"date":"2025-10-14T10:34:35","date_gmt":"2025-10-14T15:34:35","guid":{"rendered":"https:\/\/www.erbessd-instruments.com\/?p=10155980"},"modified":"2025-10-14T11:49:19","modified_gmt":"2025-10-14T16:49:19","slug":"success-story-predictive-monitoring-deployment","status":"publish","type":"post","link":"https:\/\/www.erbessd-instruments.com\/fr\/case-studies\/success-story-predictive-monitoring-deployment\/","title":{"rendered":"SUCCESS STORY \u2013 Predictive Monitoring Deployment"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"10155980\" class=\"elementor elementor-10155980\" data-elementor-post-type=\"post\">\n\t\t\t\t<div data-particle_enable=\"false\" data-particle-mobile-disabled=\"false\" class=\"elementor-element elementor-element-d979b24 e-flex e-con-boxed e-con e-parent\" data-id=\"d979b24\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-198b3b6 elementor-widget elementor-widget-heading\" data-id=\"198b3b6\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">SUCCESS STORY - Predictive Monitoring Deployment<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div data-particle_enable=\"false\" data-particle-mobile-disabled=\"false\" class=\"elementor-element elementor-element-9f4394c e-flex e-con-boxed e-con e-parent\" data-id=\"9f4394c\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div data-particle_enable=\"false\" data-particle-mobile-disabled=\"false\" class=\"elementor-element elementor-element-27be85a e-con-full e-flex e-con e-child\" data-id=\"27be85a\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-9d23034 elementor-widget__width-initial elementor-widget elementor-widget-text-editor\" data-id=\"9d23034\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><strong>Company Overview:<\/strong><\/p><p>Founded in the early 1950&#8217;s, the company quickly became the world&#8217;s leading manufacturer of tubular heating elements and thermostats for water heaters.<\/p><p>In the following years, thanks to significant investments in R&amp;D and production capacity, the company diversified by focusing on new business opportunities, becoming a leader also in the production of heating solutions for heat pups, household appliances, as well as professional and industrial applications.<\/p><p>Today, the company manufactures over 40 million pieces per year, serving more than 500 customers in 100 countries.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-005d18b elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"005d18b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div data-particle_enable=\"false\" data-particle-mobile-disabled=\"false\" class=\"elementor-element elementor-element-39c8af6 e-flex e-con-boxed e-con e-parent\" data-id=\"39c8af6\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div data-particle_enable=\"false\" data-particle-mobile-disabled=\"false\" class=\"elementor-element elementor-element-d7b2a44 e-con-full e-flex e-con e-child\" data-id=\"d7b2a44\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-d5834fb elementor-widget elementor-widget-heading\" data-id=\"d5834fb\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Predictive Maintenance Project<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5538301 elementor-widget elementor-widget-text-editor\" data-id=\"5538301\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>We recently successfully completed a predictive monitoring project at the customer&#8217;s industrial facility.<\/p><p><strong>Project Objective<br \/><br \/><\/strong>Installation of a wireless system for continuous monitoring of the operating conditions of critical machines, focusing on vibration and temperature, to prevent failures and optimize maintenance.<\/p><p><strong>Project Background<\/strong><\/p><p>We met the customer at their facility, visited the production area, and discussed both existing and potential issues (MTBF, MTTR of the machines). We focused in particular on the main problems caused by failures that had occurred on the presses, which are the most critical machines in the production lines.<\/p><p>Based on the information collected, we met the customer a second time and proposed the\u00a0<strong>ERBESSD INSTRUMENTS\u00a0<\/strong>solution because:<\/p><ol><li>It could ensure the detection of the operating status of critical components.<\/li><li>It allowed for rapid installation.<\/li><li>It provided simple local monitoring as well as the possibility of receiving remote support if needed.<\/li><\/ol><p>During this second meeting, the customer approved and agreed with the proposal, deciding to start with an initial pilot installation.<\/p><p>In a single day, the sensors were installed on the machine, and both the\u00a0<strong>Gateway\u00a0<\/strong>and\u00a0<strong>EI Analytic<\/strong> were configured. By the afternoon, the system was fully operational, and basic training was provided to the customer.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5ee7c31 elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"5ee7c31\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3533025 elementor-widget elementor-widget-heading\" data-id=\"3533025\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Technology Installed<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div data-particle_enable=\"false\" data-particle-mobile-disabled=\"false\" class=\"elementor-element elementor-element-96b3ad3 e-grid e-con-full e-con e-parent\" data-id=\"96b3ad3\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;shape_divider_top&quot;:&quot;triangle-asymmetrical&quot;}\">\n\t\t\t\t<div class=\"elementor-shape elementor-shape-top\" aria-hidden=\"true\" data-negative=\"false\">\n\t\t\t<svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 1000 100\" preserveAspectRatio=\"none\">\n\t<path class=\"elementor-shape-fill\" d=\"M738,99l262-93V0H0v5.6L738,99z\"\/>\n<\/svg>\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d3fa08f elementor-widget elementor-widget-text-editor\" data-id=\"d3fa08f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4><strong>EPH-V11E Sensors<\/strong><\/h4><p>The installed sensors are wireless triaxial devices for vibration and thermal monitoring. Key features:<\/p><ul><li>Measurement type: Acceleration, velocity, and displacement (3 axes), plus temperature<\/li><li>Sampling frequency: Up to 25,600 Hz per axis, suitable for detailed FFT analysis<\/li><li>Data transmission: Wireless<\/li><li>Power supply: Long-life batter<\/li><li>Protection rating: IP69\u2013resistant to harsh industrial environments<\/li><li>Mounting: Easy installation on machines, with simple battery replacement\u00a0<\/li><\/ul><p>These sensor enable early diagnosis of:<\/p><ul><li>Unbalance, misalignment, mechanical looseness<\/li><li>Bearing defects, gearbox anomalies, resonance issues<\/li><li>Abnormal thermal variations<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7f861d9 elementor-widget elementor-widget-image\" data-id=\"7f861d9\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" src=\"https:\/\/www.erbessd-instruments.com\/wp-content\/uploads\/elementor\/thumbs\/PHOTO-2025-07-24-15-45-03-2-2-scaled-rd77ygrjmvirs5tnk15wq1bbdtxa90guj4cbr30vvc.jpg\" title=\"PHOTO-2025-07-24-15-45-03 (2)-2\" alt=\"PHOTO-2025-07-24-15-45-03 (2)-2\" loading=\"lazy\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f01ba61 elementor-widget elementor-widget-image\" data-id=\"f01ba61\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"768\" height=\"576\" src=\"https:\/\/www.erbessd-instruments.com\/wp-content\/uploads\/2025\/10\/PHOTO-2025-07-24-15-45-03-768x576.jpg\" class=\"attachment-medium_large size-medium_large wp-image-10155998\" alt=\"\" srcset=\"https:\/\/www.erbessd-instruments.com\/wp-content\/uploads\/2025\/10\/PHOTO-2025-07-24-15-45-03-768x576.jpg 768w, https:\/\/www.erbessd-instruments.com\/wp-content\/uploads\/2025\/10\/PHOTO-2025-07-24-15-45-03-300x225.jpg 300w, https:\/\/www.erbessd-instruments.com\/wp-content\/uploads\/2025\/10\/PHOTO-2025-07-24-15-45-03-1024x768.jpg 1024w, https:\/\/www.erbessd-instruments.com\/wp-content\/uploads\/2025\/10\/PHOTO-2025-07-24-15-45-03-1536x1152.jpg 1536w, https:\/\/www.erbessd-instruments.com\/wp-content\/uploads\/2025\/10\/PHOTO-2025-07-24-15-45-03-scaled.jpg 1440w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1bddfce elementor-widget elementor-widget-text-editor\" data-id=\"1bddfce\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4><strong>Communication Gateway and Router<\/strong><\/h4><p>The system is completed by a\u00a0<strong>Gateway<\/strong> that collects data and sends it to the analysis platform:<\/p><ul><li>Communication: Ethernet\/Wi-Fi, supports MQTT and Modbus TCP protocols for integration<\/li><li>Functions: Data collections, local buffering, cloud\/software transmission<\/li><li>Sensor management: Configuration, firmware updates, status monitoring (battery, signal, alarm activation)<\/li><li>Router: Includes a router for remote data transmission via 4G<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div data-particle_enable=\"false\" data-particle-mobile-disabled=\"false\" class=\"elementor-element elementor-element-ab02ed8 e-grid e-con-boxed e-con e-parent\" data-id=\"ab02ed8\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-8fc5122 elementor-widget elementor-widget-text-editor\" data-id=\"8fc5122\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2>Activities Performed<\/h2><ul><li>Physical installation of sensors on critical motors and gearboxes<\/li><li>Full system configuration and communication testing<\/li><li>Operational training for technical personnel on the diagnostic software<\/li><li>Verification of correct data flow between devices and the supervisory system<\/li><\/ul><h2>Impact<\/h2><p>The installed system enables proactive maintenance management, reducing unplanned downtime and improving he overall efficiency of production lines.<\/p><p>\u00a0<\/p><p>\u00a0<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a79a97f elementor-widget elementor-widget-image\" data-id=\"a79a97f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" src=\"https:\/\/www.erbessd-instruments.com\/wp-content\/uploads\/elementor\/thumbs\/PHOTO-2025-07-24-15-45-04-scaled-rd781t2vbqoz0y7vnzec9lm4pk4cng51f0sz3bke7k.jpg\" title=\"PHOTO-2025-07-24-15-45-04\" alt=\"PHOTO-2025-07-24-15-45-04\" loading=\"lazy\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div data-particle_enable=\"false\" data-particle-mobile-disabled=\"false\" class=\"elementor-element elementor-element-29a1aaa e-flex e-con-boxed e-con e-parent\" data-id=\"29a1aaa\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-c1a52f1 elementor-widget-divider--view-line_text elementor-widget-divider--element-align-center elementor-widget elementor-widget-divider\" data-id=\"c1a52f1\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t\t<span class=\"elementor-divider__text elementor-divider__element\">\n\t\t\t\t<b>About the author<b>\t\t\t\t<\/span>\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div data-particle_enable=\"false\" data-particle-mobile-disabled=\"false\" class=\"elementor-element elementor-element-e72a78c e-flex e-con-boxed e-con e-parent\" data-id=\"e72a78c\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-a0c2406 elementor-widget elementor-widget-text-editor\" data-id=\"a0c2406\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><strong>M.V. Industrial Group<\/strong> is a company that deals with supporting companies in the digitization processes by providing the most modern instruments and technological solutions to achieve the objectives that can guarantee their customers a rapid evolution.<\/p><p><strong>ERBESSD INSTRUMENTS\u00ae<\/strong> is a leading manufacturer of Vibration Analysis Equipment, Dynamic Balancing Machines, and Condition Monitoring with facilities in Mexico, the USA, England, India, and Colombia.<\/p><p><strong>Authored By: Nada Oxa, Sales &amp; Marketing at M.V. Industrial Group<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>SUCCESS STORY &#8211; Predictive Monitoring Deployment Company Overview: Founded in the early 1950&#8217;s, the company quickly became the world&#8217;s leading manufacturer of tubular heating elements and thermostats for water heaters. In the following years, thanks to significant investments in R&amp;D and production capacity, the company diversified by focusing on new business opportunities, becoming a leader &#8230; <a title=\"SUCCESS STORY \u2013 Predictive Monitoring Deployment\" class=\"read-more\" href=\"https:\/\/www.erbessd-instruments.com\/fr\/case-studies\/success-story-predictive-monitoring-deployment\/\" aria-label=\"En savoir plus sur SUCCESS STORY \u2013 Predictive Monitoring Deployment\">Lire la suite<\/a><\/p>\n","protected":false},"author":35,"featured_media":10155981,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[512],"tags":[],"class_list":["post-10155980","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v22.8 (Yoast SEO v27.3) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>SUCCESS STORY \u2013 Predictive Monitoring Deployment &#8211; 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